Foundry Facility

Methoding

We use AutoCAST Simulation Software (Virtual pouring) which predicts the complete casting process including filling, solidification, cooling and allows the qualitative prediction of various properties of the cast product. We use this facility for methoding which saves actual shop trials and saves time in producing good castings at first go. The necessary method cards are made for every item and are preserved.

Melting

At the melting section, we have two Inductotherm make Coreless Induction Furnaces with 450KW furnace panels for pot capacity 500kg & 1000kg

The furnaces are equipped with new technology of Melt evaluator which shows the KWHr reading, excess units consumed for heat & does the auto sintering process. The melting section has online molten temperature measurement facility. It also has full-fledged fume extraction system installed, considering environmental norms. We have Various ladles from 300kg to 1.5MT with Lip & Tea spout pouring arrangement

QC, Testing & Inspection Facilities

We strive to exceed the quality requirements of our esteemed customers. This is possible because of our strict in-process controls at all levels. We keep necessary checks at each stage of production, with continuous monitoring, feedback and alterations. We have a team of efficient & courteous employees having sound experience in their relevant fields

In order to ensure the physical & dimensional properties of our products, our Quality Control Department has following facilities

• Sand testing lab equipped with various equipment’s like: Sieve Analyzer, Core gas determination, Permeability tester, Muffle furnace, Clay washer, Sand strength tester etc.
• Bruker make Spectrometer Q6 Columbus which can test 16 elements & has Fe & Ni channels. We also have sample polishing facility.
• The Physical lab consists of 40T MCS make UTN Machine with extensometer and impact testing machine.
• Required marking table, with necessary callipers & other measuring instruments for dimensional inspection.

Robust QMS Implementation

Our quality management system adheres to ISO 9000:2015, AD-2000- Merkblatt W0, PED 2014/68EU and we are committed to maintaining a Quality Management System (QMS) implemented at all levels of the company to assure that products and services meet our customers’ requirements and applicable regulatory requirements.

Our employees are trained to incorporate quality into the foundry process, allowing us to consistently deliver porosity-free, pressure-tight castings meeting dimensional tolerances.

We maintain a clean and well-lit facility conducive to quality production. The quality tools such as RCA, KAIZEN, waste management, 5S & visual factory are also being used for continual improvement. Product Quality, On Time Delivery and Satisfied customers are the result of our QMS culture.